Nylon's New Spin: How the classic fiber is making a functional, fashionable comeback.

Nylon, the ubiquitous fabric known for its strength and durability invented in 1935, is experiencing a resurgence this time with a focus on innovation and sustainability. Nylon's inherent properties – strength, elasticity, wrinkle resistance, and quick drying – make it ideal for activewear and performance apparel. But advancements are taking it a step further. 

According to a Fortune Business Insights report, global nylon market is expected to reach $32.42 billion by 2026, at CAGR of 4.2 per cent.  But the applications extend far beyond yoga pants. Nylon's versatility is fuelling its use. India, too is witnessing a rise in nylon usage. The Indian nylon fiber market is expected to reach $5.2 billion by 2025, at a CAGR of 6.8 per cent.

Table: Nylon -- Global sector-wise penetration and growth

Functional finesse meets fashion flair

Nylon boasts of a unique blend of functional and aesthetic properties.  According to a 2023 report by Fortune Business Insights, nylon offers superior strength, elasticity, and wrinkle resistance compared to other synthetics. The inclusion of PA 6 & PA 6.6 in 3D printing is providing market growth opportunities. These nylons offer superior durability and flexibility, making them prime candidates for creating high-performance 3D printed products.  This makes it ideal for activewear, where it wicks away moisture and dries quickly.  However, advancements in nylon processing have yielded softer, more luxurious textures that are perfect for everyday wear.  "Nylon can now be manipulated to achieve a beautiful drape and a silky feel," says Maria Rossi, a textile designer for a leading Italian fashion house. "This opens doors for its use in dresses, blouses, and even lingerie."

Activewear leads the charge

The activewear segment is a key driver of nylon's growth.  A 2022 report by Zion Market Research projects the global nylon fiber market will touch $32.4 billion by 2028, at a CAGR of 5.2 per cent. "The increasing demand for comfortable and performance-driven athletic wear is fueling the use of nylon," says Kevin Lee, CEO of a major sportswear brand.  "Nylon's ability to retain shape and resist wear-and-tear makes it a perfect choice for active lifestyles."

Beyond activewear, applications on the rise

The growth in nylon usage extends beyond sportswear. Bio-based PA 6 nylons are gaining traction due to their eco-friendly production methods. Additionally, innovations in nylon blends are creating new possibilities. For instance, DuPont's Sorona is a bio-based nylon blend used in carpets, offering excellent stain resistance and easy cleaning.

Nylon's versatility is fuelling its use in performance footwear in trail running shoes, hiking boots, and athletic sneakers where nylon is sued for its lightweight support; Chlorine-resistant and quick-drying properties make nylon ideal for swimwear, with a growing focus on sustainable options made from recycled nylon; durable, water-resistant nylons are perfect for shells and jackets, with advancements creating a more sophisticated aesthetic.

Global brands embracing the fiber

Major fashion and sportswear brands are recognizing nylon's potential. For example, Patagonia committed to sustainability, uses recycled nylon in a significant portion of their outerwear. Similarly, The North Face uses durable and weather-resistant nylon prominently in their hiking and climbing apparel. Adidas uses nylon from running shoes to activewear. Adidas leverages nylon's performance benefits across their product lines.

Indeed, nylon's comeback story is a testament to innovation and adaptation. With an emphasis on functionality, sustainability, and fashion-forward designs, nylon is poised to redefine itself as a key player in the textile industry for the years to come.